The hindrances an enterprise can face due to unplanned downtime are an undeniable fact. Hence, being informed of the risk of losing thousands of dollars within hours, every business organization strives to escape from it. However, reviewing it closely, the equipment failures would become apparent as a cause of these downtimes, generated from the dearth of essential machines’ condition tracking, overrunning them, and improper maintenance.
Thankfully, because of the arrival of IIOT or Industrial Internet of Things, manufacturers can discern the machine conditions in real-time and schedule maintenance programs even before an actual breakdown.
Hence, this article will enlighten a few industries where manufacturers are leveraging IoT solutions for condition monitoring to attain greater efficiency.
1. Discrete Manufacturing
In the automotive industry, manufacturers are already exercising IOT development to identify the condition of spindles in milling machines, welding machines, laser drill machines, and many more. It’s very thorny to apply manual inspections on these machines, but utilizing IOT powered condition monitoring solutions, quite easily the condition of such devices can be monitored without the need for physical access. Moreover, a condition monitoring solution based on IoT helps in locating even minimal defects like spalling, cracking, misalignment of parts, lubrication problems, etc.
2. Process Manufacturing
When it comes to the steel industry, condition monitoring can play a huge role in monitoring the condition of rolling mills, which is specifically significant to ensure the quality of steel, but tricky to check with portable appliances. Detection of issues in the early stages helps manufacturers take necessary actions promptly, restricting the adversity from impacting the products.
The roll and roll balance’s condition and alignment get tracked through condition monitoring in the paper and pulp industry. For doing so, positioned sensors receive information of the temperature and vibration and send them to clouds for analysis.
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Upstream Gas and Oil
Industrial IOT development has become a legal aid for upstream gas and oil companies. It allows them to monitor multiple offshore drilling from a single location in real-time. Therefore, IoT-driven solutions to inspect the condition of storage tanks, pressure vessels, pipelines, and others are common in those companies. To serve this purpose, sensor networks get employed to accumulate data regarding the condition of drilling rigs.
After the data gets processed, the condition monitoring solution runs an analysis on the data to identify whether there’s any equipment in a critical state or not. Alongside, susceptible IR cameras also get deployed by drilling rigs to notice temperature differences. Cause, temperature abnormality often indicates leakage in pipelines.
Advantages Derived from IOT’s Usage in Condition Monitoring
With running analysis on the data collected by sensors, IoT-powered condition monitoring solutions create meaningful insights in real-time, making a firm footing for processes and business optimization. Moreover, a solution such as it can perform it proficiently because, in cloud storage, massive data can be stored at once.
Besides, using the machine learning algorithms, it obtains enough computing capacity required for running sophisticated analysis. And, it’s especially beneficial as information from hundreds and thousands of machines can be accumulated through it in real-time without any physical interference, which is indeed one of the significant advantages IOT powered condition monitoring offers.
